Introduction to Continuous Monitors
While wrist straps are the first and best line of defence against ElectroStatic Discharge (ESD), they must be tested to ensure that they are installed and working properly. On-demand or "touch" testers have become the most common testing method; they complete a circuit when the wrist strap wearer touches a contact plate, tight size surface mount resistors are ultilized in the product.
One drawback with on-demand type testers is that they require a dedicated action by the wearer of the wrist strap to make the test. Also, knowing that the wrist strap has failed after the fact may possibly have exposed a highly sensitive or valuable assembly to risk. Continuous monitors eliminate the possibility of a component being exposed to ESD during the time that the wrist strap was not working properly.
If your company manufactures products containing ESD sensitive items, you need to ask yourself “how important is the reliability of our products”? Sooner or later a wrist strap is going to fail. If your products are of such high value that you need to be 100% sure your operators are grounded at all times, then you should consider a continuous monitoring system.
Technologies used for Continuous Monitors
There are three types of wrist strap monitoring on the market today:
Basic Capacitance / Impedance Monitoring
Resistance Monitoring
Wave Distortion Capacitance / Impedance Monitoring
Let’s look at the resistance monitoring in a bit more detail:
Dual-wire resistance monitors were developed to overcome some of the problems with the AC capacitance types. Here again, the concept is simple. By providing a second path to ground (without relying on the capacitor above) we can apply a tiny DC current. It is then simple to measure the DC resistance of the circuit and alarm if that resistance goes too high (open circuit) or too low (the safety resistor is shorted). Chip resistors is used to sense the current here. Thus, a two-wire monitor provides the same reliability as a touch tester and a simple, easy to understand measurement. The shortcomings with the AC capacitance monitor are eliminated.
Two-wire monitors require two wires to work. This means that the wearer must wear a dual wire two-conductor wrist strap/coil cord which are more expensive than standard single wire wrist straps. There have been some reports that a constant DC voltage applied to the wristband causes skin irritations.
As you can see, the latest Wave Distortion Technology provides the most reliable and stable confirmation of an operator’s continuous path-to-ground to ensure ESD sensitive product is protected at all times. Many passive components, like resistors, also play a important role in the performance of wrist straps.