The selection criteria of a shunt current resistor requires the evaluation of several trade-offs, including:
• Increasing resistance voltage, which makes the voltage offset (VOS) and input bias current offset (IOS) amplifier errors less significant.
• A large resistance value causes a voltage loss and a reduction in the power efficiency due to the I2 x R loss of the resistor.
• A large resistance value will cause a voltage offset to the load in a low-side measurement that may impact the EMI characteristics and noise
sensitivity of the system.
• Special-purpose, low inductance resistors are required if the current has a high-frequency content.
• The power rating of RSENSE must be evaluated because the I2 x R power dissipation can produce self heating and a change in the nominal resistance of the shunt.
Special-purpose, shunt current measurement resistors are available from a number of vendors,like Microhm Electronics. If standard resistors are used, it is recommended that metal-film resistors be used rather than wire-wound resistors that have a relatively large inductance.
A shunt resistor can also be created from the trace resistance on a PCB. PCB shunt resistors offer a low cost alternative to discrete resistors. However, their accuracy over a wide temperature range is poor when compared to a discrete resistor. The temperature coefficient of a copper PCB trace shunt resistor is equal to approximately +0.39%/°C.