Not all resistors are the same and growth in markets like high-power LED lighting is serving to highlight the importance of understanding all aspects of an application in order to correctly and safely specify the right type of resistor.
Having understood the biasing calculations for some typical lighting scenarios, it quickly becomes apparent that in many applications the necessary ballast resistor is likely to dissipate several Watts of power. This not only dictates the need for a suitable high-power resistor type but may call for a design suitable for mounting on a heat sink, to help carry heat away from the LED rather than contribute to an already challenging design requirement.
All these considerations and more will be explored in the context of potential design solutions from specialist resistor manufacturer and supplier, Microhm Electronics, whose product line includes its NTW series of wirewound power resistor for up to 13W dissipation, its PF series of power film resistor with ratings up to 20W and other series that allow for additional heatsinking and surface mount options.
Axial-leaded wirewound resistors offer reasonable power handling with low resistance tolerances, excellent low TCR performance and they can operate over a wide temperature range. For example, Microhm Electronics’ NTW series wirewound power resistor offers power ratings up to 13W and a temperature range of -55oC to +350oC. For even higher power dissipation, or where it is important to remove heat more effectively from the ballast resistor, Micrhom Electronics has its NUAL series of aluminum-housed wirewound power resistor with ratings to 50W and above.